Custom magnets are neither refer to personalize fridge magnets nor limited to the rubber magnets category. Custom magnets certainly include custom Neodymium magnet. Customization of custom Neodymium magnet covered various aspects, especially shapes, dimensions, and functional options.
Custom Magnet Sizes
Large magnet, micro magnet, and special shaped magnet are all belonged to the customized demand for magnet size, of which special shaped magnet is the most common. Special shaped magnets generally refer to those magnets with irregular shape. The latest commercially available laser cutting technology satisfied custom Neodymium magnet with special shaped in some patented applications to a large extent.
Custom Magnet Grades
Functional indices of Neodymium magnet are basically determined by its grade. Hobbyist or industrialist normally ask for custom Neodymium magnet with different grades to verify pull force or magnetic field strength. The Finite Element Analysis (FEA) tools and enough raw stock are the reliable guarantee for custom magnet grade. Along with the application of grain boundary diffusion (GBD) technology, custom Neodymium magnet is now being extended to double-high (high Br and Hcj) Neodymium magnet. In addition to the most common sintered Neodymium magnet, custom magnet is also undoubtedly available in bonded magnet, Samarium Cobalt magnet, AlNiCo magnet, and rubber magnet.
Custom Magnet Coatings
Besides frequently-used Nickel coated magnet, Zinc coated magnet, and epoxy resin coated magnet which processed by self-owned coating line, SDM has the capability to serve Aluminum coated magnet, Everlube coated magnet, Parylene coated magnet, Teflon coated magnet, and Titanium Nitride coated magnet for FDA applications or very severe environments.
Custom Magnetization Patterns
Sintered Neodymium magnet is belonging to anisotropic magnet which means it has a preferred direction of magnetization. For standard shaped Neodymium magnet, there are various magnetization patterns can be achieved without conflicting with orientation direction. Radially oriented ring magnet is treated as a wise solution for multipole ring magnet in the rotating machine. Furthermore, programmable magnetization is type of software-controlled magnetization technology which ensures precision control over the magnetization pattern, then serve desirable pull force and limit the flux leakage under a certain gap.
Custom Magnetic Assemblies and Integration Solutions
Apart from custom Neodymium magnet, we also have the ability to supply custom magnetic assemblies to user’s specs. Neodymium magnet can be integrated with multiple components through bonding, injection molding, ultrasonic welding, and screw even each component has its own property, then getting much mechanical strength, stronger holding force to the ferromagnetic load, or a superior magnetic field strength in a given space.
Custom Graphic Design and Retail Packaging
Custom graphic design and retail packaging are critical to shaping the customer’s experience of the brand and product. We are willing to cooperate with customers in both graphic and packaging design to ensure that each magnet delivers a memorable brand experience and arrives its end destination free of damage.
7-days Quick Prototyping with Low MOQ
7-days quick prototyping service is an effective way to inspect design ideas. It is quite challenging to hobbyist and industrialist to seek a supplier which has sufficient advantages in quality, cost, lead time, and low MOQ. We aim to help customers get their innovative custom Neodymium magnet or magnetic assemblies to market timely and seriously, thus meet their objectives and stay ahead of competition.
